Insights

Lovesac Margin Falls 210bps as Sourcing Shifts Fully Domestic

Full reshoring still cost Lovesac 210 basis points of gross margin, so pet hardgoods makers should budget years, not quarters, for payback.

By Scott Zhu March 27, 2026 3 min read
Lovesac Margin Falls 210bps as Sourcing Shifts Fully Domestic
Quick answer: Lovesac grew fourth-quarter net sales 2.7% to $248 million, but full-year gross margin dropped 210 basis points to 56.4% from 58.5% as it shifted sourcing from 50% China to fully domestic production. The margin loss came from inbound freight, tariffs and higher warehousing costs, offset partly by pricing and vendor concessions.

Lovesac grew fourth-quarter net sales 2.7% to $248 million in the period to 1 February, with internet sales up 12.3% to $79.2 million and showroom sales close to $160 million, up 3.5%. Full-year net sales rose $16.5 million, or 2.4%, with showroom sales of $468 million, up 9.9%, and internet sales down 2% to $192.3 million across 278 showrooms at year end.

Gross margin was the pressure point. Fourth-quarter gross profit fell $1.8 million, or 1.2%, with margin down to 58.1% of net sales from 60.4%, attributed mainly to inbound transportation and tariff costs and partly to outbound transportation and warehousing; pricing, cost reductions and vendor concessions offset some of the impact. Full-year gross margin dropped 210 basis points to 56.4% from 58.5%. Chief executive Shawn Nelson said the company made significant progress shifting from a product-led business to a multi-platform lifestyle brand, citing the new Snugg seating platform, a redesigned and domestically produced Sactionals, and a premium modular sofa platform due later this year. Production has moved from 50% China a few years ago to fully domestic by year end. Fourth-quarter net income was $32.1 million, or $2.19 per diluted share; full-year net income was $4.1 million, or 28 cents. Full-year adjusted EBITDA fell 24.5% to $36.1 million, and guidance for the year ahead is net sales of $700 million to $750 million.

Why it matters for the pet industry

This is the most honest reshoring case study currently available to pet hardgoods manufacturers. Lovesac completed the move from half-China sourcing to fully domestic production and still lost 210 basis points of gross margin in the same year, because inbound freight, tariffs on components and higher domestic warehousing costs land well before the savings arrive. Crate, carrier, aquarium and cat-furniture makers modeling a US or Mexico shift should budget for two to three years of margin compression rather than immediate relief.

The channel split is instructive too: showrooms grew 9.9% while internet sales fell 2%. For bulky pet furniture, physical demonstration is winning, which argues for shop-in-shop and clinic display placements over pure e-commerce launches.

What to watch

  • Whether gross margin recovers toward 58% now that domestic production is fully in place.
  • First-quarter results against net sales guidance of $133 million to $139 million.
  • Tariff treatment of imported components, which still drives cost inside nominally domestic manufacturing.

FAQ

What caused Lovesac’s gross margin to fall?

Lovesac’s full-year gross margin fell 210 basis points to 56.4% from 58.5%, while fourth-quarter margin dropped to 58.1% from 60.4%. The decline was driven mainly by inbound transportation and tariff costs and partly by outbound transportation and warehousing, with pricing, cost reductions and vendor concessions offsetting some of the impact.

What can pet hard-goods makers learn from Lovesac?

Lovesac is the clearest reshoring case study for pet hard-goods manufacturers. It completed a move from half-China sourcing to fully domestic production yet still lost 210 basis points of gross margin, so crate, carrier, aquarium and cat-furniture makers modeling a US or Mexico shift should budget for two to three years of margin compression.

How much margin compression should reshoring pet firms expect?

Pet hard-goods makers should expect two to three years of margin compression when shifting production to the US or Mexico, based on Lovesac’s experience. Inbound freight, tariffs on components and higher domestic warehousing costs land well before savings arrive, so relief is delayed rather than immediate after reshoring.

Source intelligence adapted for the GlobalPetIndex pet-industry audience. Original publication: external brief.

Scott Zhu
Scott Zhu

Senior researcher at GlobalPetIndex, tracking pet business strategy, M&A and brand intelligence.